Supplier Development Engineer 3 - (72509-1)
Chillicothe, IL or Tucson, AZ - Onsite
12 months contract
Job Description
JOB PURPOSE: To provide technical expertise and leadership to Client supply base in the execution of a robust quality plan within the suppler network. In addition, to implement a well-documented continuous quality improvement process and strict process controls. This will be used for the evaluation and development of new and existing suppliers worldwide, to maximizing Quality, Cost, Logistics, Delivery, and Management (QCLDM) within the supply network. To ensure that a supplier is able to meet corporate and business unit requirements for SQEP certification levels and customer requirements for quality, cost, and delivery of purchased material.
JOB DUTIES:
The primary responsibility of this position is to serve as the trusted advisor for assigned supply base through the following functional responsibilities: Assessing potential suppliers via on-site Quality, Cost, Logistics, Development, Management (QCLDM) audits, driving implementation of Lean, BIQ, & APQP, continuously reviewing supplier capacity, assuring production readiness through rigorous review of supplier PPAP submission, being recognized as the expert in supplier quality. Collaborate with suppliers to assure proper process control standards are in place and continuously monitor key manufacturing processes for improvement opportunities. Ensure that suppliers have adequate people, training, tooling, fixture, and equipment. Provide technical support during start-up activities and provide ongoing strategic support. The incumbent is responsible for monitoring suppliers’ adherence to PCN (Process Change Notification) on a timely and cost effective basis as well as to develop the supply base to fulfill the total requirements from Client Production System (CPS) implementation.
Provide a technical leadership role as QCLDM champion for suppliers and assure technical development to adequately meet qualified supply network strategies. Support Category Strategies, supplier development & performance management and provide technical leadership in new supplier selection. Evaluate and develop new supplier’s technological capability to meet requirements for Client Inc.
The SDE is responsible for the supplier’s processes from design concept to the end of product life (cradle to grave). Ensures that APQP activities related to process control are being performed by the supplier. Manages supplier’s project plans and activities to ensure product meets Client expectations. Reviews APQP documentation (e.g., Process FMEA {failure mode & effects analysis}, Process Control Plans, Gage R&R {repeatability & reproducibility}). Participates in process FMEA for suppliers’ manufacturing processes. Audits process control implementation and effectiveness. Validates process capability. Ensures PPAP completion and approval prior to delivery of new parts.
Responsible for the review, approval and validation of 8D permanent corrective action plans. Performs quality management system audits and Supplier Evaluation Surveys (SES), including assessments of potential new suppliers. Supports SPQ projects. Participates in the development of Supplier quality metrics. Participates in Supplier Performance Management Reviews (SPM).
The SDE supports MQ11005 certification. Supports Client 6 Sigma initiatives with suppliers. Works with suppliers to reduce waste and improve supplier process capability and efficiency. Not responsible for supply chain expediting activities. Not responsible for reporting activities in Workflow.
Develop and maintain thorough knowledge of technological developments and trends for guidance of commodity teams in advancements of design, quality, and manufacturing. Must have a thorough working knowledge of quality initiatives to ensure that Production Part Approval Process (PPAP) is completed and approved before new parts are delivered. This includes leadership in Advanced Product Quality Planning (APQP) activity.
Provide resolution and ensure implementation of robust solutions for quality problems associated with the purchased materials, logistics, and engineering issues. Maintain the highest ethical and professional standards within this diverse global organization.
Supports and participates in 6 Sigma initiatives with facilities, category teams, and suppliers. The incumbent will collaborate with Buyers to improve supplier cost, quality, and throughput.
The position manages the completion of its own work assignments and coordinates work with others.
Participate in the development of Supplier metrics and the monthly gathering and distribution of measurements. Resolve problems between supplier and plants, suppliers and engineering personnel, and between facilities.
Coordinate with engineering personnel on matters regarding Concurrent Product and Process Development (CPPD), New Product Introduction (NPI), Continuous Process Improvement (CPI) teams; prove design to production, engineering changes, deviations, supplier designs, specification approvals, meeting cost reduction goals, and participates in the Failure Modes and Effects Analysis (FMEA) process with suppliers manufacturing processes.
BACKGROUND/EXPERIENCE:
Knowledge of the tools and techniques of 6 Sigma methodology is highly desired and will likely be attained through prior completion of Green Belt training and/or other 6 Sigma experience.
The position requires a bachelor’s degree – or equivalent experience, preferably in engineering. In addition, three to five years of job-related experience are required. Quality Engineering certification is highly desirable.
The position requires an engineering or manufacturing background plus familiarity with manufacturing processes used to produce components and assemblies for Client Products.
Knowledge of shop operations and maintenance procedures is required.
Good human relation/communication skills as well as possess the potential for leadership is required to develop a cooperative working relationships with others both inside and outside of Client.
Solid ability to use and demonstrate statistical and problem solving tools is required. American Supply Quality (ASQ) quality certification is desired.
5-7 years experience.
Position’s Contributions to Work Group:
- Assesses the supplier quality and ensures that all the products are free from defects and are following manufacturing specifications and legal standards.
Reason/motivation for request:
- Backfill
Why Client ? “Whether it be ground-breaking products, best in class solutions or a lifelong career, you can build what matters to you at Client. With 150 locations in countries around the world, what you create at Client travels and helps people around the world. You can collaborate with the best minds in the industry, complete meaningful work and continuously grow and develop through our various opportunities. Here, you can do the work that matters.”
Typical task breakdown:
- Lead Supplier and Part Development for Resource Industries (RI) Non-metallic suppliers and parts.
- Accountable for Supplier Excellence Recognition (SER), Quality Systems audits (CQMS), Rough Cut Capacity Planning (RCCP)
- Work on Non-Conformance Management (NCM) from ETQ system and work with supplier for Root Cause Corrective Action (RCCA) for closure.
- Good working knowledge of APQP and TFC
- Review PPAP documents for the parts for the assigned supplier from a manufacturing standpoint. Identify any gaps in the documents submitted and then do a review with the suppliers to update or correct it and resubmit.
- Understand the manufacturing process of non-metallic components. Examples; injection molding, rubber forming/molding, foam molding, rotomolding, etc.
- Work as needed on Pre-Delivery Inspection (PDI) STOP capability, Built in Quality (BIQ) based on any Non-Conformance Management (NCM) against the assigned supplier.
- Follow up on Root Cause Corrective Action (RCCA) for closure.
Interaction with team:
- Frequent interaction
Work environment:
- Office Environment primarily, with travel in production facilities
Education & Experience Required:
- Bachelor’s Degree in Engineering or related field & 5+ years of full-time work experience working with Non Metallics suppliers and processes.
Technical Skills
(Required)
- Strong working level knowledge of quality practices, methods, tools & techniques.
- Knowledge and understanding of APQP, Engineering specifications, GD&T
- Production Part Approval Process (PPAP): Knowledge of Production Part Approval Processes (PPAP) elements,
- submissions, and objectives; ability to determine whether a supplier can manufacture products that meet the quality requirements and standards of their customers consistently.
- Supplier Evaluations and Certification: Knowledge of supplier evaluations and certification; ability to identify the methods, tools and documentation for evaluating, selecting and certifying vendors, suppliers and partners.
(Desired)
- Previous Client experience working as a SDE is a significant benefit for this role.
- Certified Quality Engineer (CQE) from American Society for Quality (ASQ) / Certified Supply Chain Professional (CSCP) from APICS / Certified Manufacturing Engineer (CMfgE)
Soft Skills
(Required)
- Needs to have very good communication skills to be able to work with diverse set of stakeholders.
- Very good problem-solving abilities, analytical ability, process improvement mindset.
Travel Requirement: 25-50% (North America)
Export Control Requirements: Yes
Ravi Teja
615-219-6196
ravi.teja@harveynash.com
