Supplier Development Engineer 4 - 97181-1
Chillicothe, IL
18 months
Job Description:
JOB PURPOSE: To provide technical expertise and leadership to Client’s supply base in the execution of a robust quality plan within the suppler network. In addition, to implement a well-documented continuous quality improvement process and strict process controls. This will be used for the evaluation and development of new and existing suppliers worldwide, to maximizing Quality, Cost, Logistics, Delivery, and Management (QCLDM) within the supply network. To ensure that a supplier is able to meet corporate and business unit requirements for SQEP certification levels and customer requirements for quality, cost, and delivery of purchased material.
JOB DUTIES: The primary responsibility of this position is to serve as the trusted advisor for assigned supply base through the following functional responsibilities: Assessing potential suppliers via on-site Quality, Cost, Logistics, Development, Management (QCLDM) audits, driving implementation of Lean, BIQ, & APQP, continuously reviewing supplier capacity, assuring production readiness through rigorous review of supplier PPAP submission, being recognized as the expert in supplier quality. Collaborate with suppliers to assure proper process control standards are in place and continuously monitor key manufacturing processes for improvement opportunities. Ensure that suppliers have adequate people, training, tooling, fixture, and equipment. Provide technical support during start-up activities and provide ongoing strategic support. The incumbent is responsible for monitoring suppliers’ adherence to PCN (Process Change Notification) on a timely and cost effective basis as well as to develop the supply base to fulfill the total requirements from Client Production System (CPS) implementation.
Provide a technical leadership role as QCLDM champion for suppliers and assure technical development to adequately meet qualified supply network strategies.Support Category Strategies, supplier development & performance management and provide technical leadership in new supplier selection. Evaluate and develop new supplier’s technological capability to meet requirements for Client Inc.
The SDE is responsible for the supplier’s processes from design concept to the end of product life (cradle to grave). Ensures that APQP activities related to process control are being performed by the supplier. Manages supplier’s project plans and activities to ensure product meets Client expectations. Reviews APQP documentation (e.g., Process FMEA {failure mode & effects analysis}, Process Control Plans, Gage R&R {repeatability & reproducibility}). Participates in process FMEA for suppliers’ manufacturing processes. Audits process control implementation and effectiveness. Validates process capability. Ensures PPAP completion and approval prior to delivery of new parts.
Responsible for the review, approval and validation of 8D permanent corrective action plans. Performs quality management system audits and Supplier Evaluation Surveys (SES), including assessments of potential new suppliers. Supports SPQ projects. Participates in the development of Supplier quality metrics. Participates in Supplier Performance Management Reviews (SPM).
The SDE supports MQ11005 certification. Supports Client 6 Sigma initiatives with suppliers. Works with suppliers to reduce waste and improve supplier process capability and efficiency. Not responsible for supply chain expediting activities. Not responsible for reporting activities in Workflow.
Develop and maintain thorough knowledge of technological developments and trends for guidance of commodity teams in advancements of design, quality, and manufacturing. Must have a thorough working knowledge of quality initiatives to ensure that Production Part Approval Process (PPAP) is completed and approved before new parts are delivered. This includes leadership in Advanced Product Quality Planning (APQP) activity.
Provide resolution and ensure implementation of robust solutions for quality problems associated with the purchased materials, logistics, and engineering issues. Maintain the highest ethical and professional standards within this diverse global organization.
Supports and participates in 6 Sigma initiatives with facilities, category teams, and suppliers. The incumbent will collaborate with Buyers to improve supplier cost, quality, and throughput.
The position manages the completion of its own work assignments and coordinates work with others.
Participate in the development of Supplier metrics and the monthly gathering and distribution of measurements. Resolve problems between supplier and plants, suppliers and engineering personnel, and between facilities.
Coordinate with engineering personnel on matters regarding Concurrent Product and Process Development (CPPD), New Product Introduction (NPI), Continuous Process Improvement (CPI) teams; prove design to production, engineering changes, deviations, supplier designs, specification approvals, meeting cost reduction goals, and participates in the Failure Modes and Effects Analysis (FMEA) process with suppliers manufacturing processes.
Position’s Contributions to Work Group:
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Position supports the Electrical and Electronics procurement team to develop and maintain a high performing supply base supporting a wide range of electronic technology. Team supports lights, sensors, alternators, displays, and electronic control modules (ECM’s) just to highlight a few. Position will also support supplier capacity planning to ensure that our supply base has the installed capacity, available labor, and tier 2 supply chain to support our demand through the demand cycle.
Reason/motivation for request:
- Addition
- Support to execute capacity expansion in the supply base and tactical quality issue resolution
Why Client? “Whether it be ground-breaking products, best in class solutions or a lifelong career, you can build what matters to you at Client. With 150 locations in countries around the world, what you create at Client travels and helps people around the world. You can collaborate with the best minds in the industry, complete meaningful work and continuously grow and develop through our various opportunities. Here, you can do the work that matters.”
Why this Role?
- Opportunity to work with a variety of suppliers with both local and global presence and to learn various skills required to negotiate and deliver solutions to critical problems.
- Exposure to multiple levels of leadership both within Client and large global suppliers depending on project assignments and quality issues.
- Small enough team to make deeper connections and shared learning, but part of a large organization for exposure and future growth.
- High visibility organization critical to the success of Client technology growth commitment
Typical task breakdown:
- Support APQP projects for new product developments, including Team Feasibility sign offs and reviewing and approving PPAP documents
- Analyze and approve Process Change Notices (PCN) for supplier requested changes to products and processes
- Analyze supplier quality defect data and drive corrective actions (Emergency, Interim, and Permanent) to eliminate both the failure and the failure mode
- Monitor supplier capacity and execute solutions to ensure supplier capability to meet our demand
- Support critical Assurance of Supply projects to communicate risks, work with suppliers to understand root cause and actions needed to resolve, and execute recovery
Interaction with team:
- Both in person and via teams
- Half of team co-located in the building, and half in global locations
Team Structure
- Global team with regionally located teams in the US, Mexico, Europe, and Asia
- Work director, teammates, and engineering support co-located in the building
- Peers located in Mexico, Europe, and Asia for local supplier support
Work environment:
- Large office building with desk and storage in a cubicle
- Building offers a large cafeteria and a kiosk with various coffee and snack options on-site
Education & Experience Required:
- Years of experience: 8 – 10 required
- Degree requirement: Bachelor’s degree in engineering
- Do you accept internships as job experience: Yes
- Are there past or additional job titles or roles that would provide comparable background to this role: Supplier Quality Engineer, Product Procurement Engineer
Top 3 Skills
- Communication
- 8D Permanent Corrective Action
- Capacity Management
Technical Skills
(Required)
- APQP (Advanced Product and Quality Planning)/PPAP (Production Part Approval Process) experience
- Process Change Notice (PCN) experience
- Correction Action implementation utilizing 8D problem solving methodology
- Rough Cut Capacity Planning or similar process for managing supplier capacity
(Desired)
- ETQ system experience
- Advanced Quality Execution (AQE) system experience
- Network Planning & Execution (NPE) tool experience
- PowerBI or Power App tool experience
- Knowledge of lean manufacturing tools and processes
- Experience with electrical components and manufacturing processes
Soft Skills
(Required)
- Strong communication and collaboration skills
- Self-driven work ethic
- Strong problem-solving skills
(Desired)
- Work hour flexibility to attend collaboration meetings and communicate with global suppliers outside normal work hours as needed to achieve performance goals
Travel Requirement: 0-25 %; Domestic
Export Control Requirements: Yes
Ravi Teja
615-219-6196
ravi.teja@harveynash.com
